
My first love is Damascus steel. Damascus steel is the result
of stacking different types of metals and forge-welding them into
different patterns. The patterning on these blades goes all the way
through . . . it is each of these forged layers of metal that you are
seeing.
I began pursuing this elusive process in 1978. After several
failed attempts at forge-welding, I sought instruction from an expert
of this technique. Although it is a difficult process to master, the
basics came easy for me. Unfortunately, I was never satisfied with
the results of making anything but the most complicated patterns. I
read everything possible on the subject as well as conducting
experiments in forge-welding special alloy steels.
In early 1980 I discovered Italian glass technology. Mosaic
glass was first made by the Egyptians. This technology, allowing the
construction of geometric designs and pictures in glass, is over 4000
years old. The process was lost for some three to four hundred years.
The Italian glass workers discovered the lost method and have used it
through modern times. The glass workers use different colored glass
rods to develop geometric designs and pictures in glass.
In my Mosaic Damascus I use different alloy steels instead of
colored glass rods to generate the images and designs for the
patterns in my knives. There are a multitude of problems using steel
that are not experienced in glass. A book could be written on the
subject. I have managed to repeat most of the old glass patterns in
my Damascus steel and have developed a few new methods.
I was the first bladesmith to produce an entire shooting
scene in Damascus by forge-welding. That scene, titled
Hunter's Dream, has
been featured in books and magazines on every continent. I recently
completed a special pattern with my actual signature in the steel. It
is also an historical first. Other blade and gun smiths have pattern-
welded images and names but none in script. Constantly testing the
limits in this medium is the only choice for me. I am presently
working on several new projects incorporating the latest
metallurgical technology. Imagination seems to be the only limiting
factor in this work.